What Is Flexography?

custom label printing

Custom label printing is the printing of labels of which every aspect is customized (the design, the materials, and the size). They are an important aspect of marketing, as labels provide information and are a great marketing tool. So what is flexography and how does it differ from other types of label printing?

How exactly does someone come up with product labels that can be placed onto products? That is not much of a problem these days, since anyone can easily print labels online with the help of online printing companies.

Now, it is true that digital printing is widely-used, but the thing is, it may not always be the cost-effective option, especially if we are talking about a very large online label printing job. There is, however, the alternative of flexography. It involves the use of a flexible relief plate (hence the name).

Advantages of Custom Label Printing with Flexography

There are lots of reasons why a lot of organizations and businesses go for custom label printing:

Flexographic Cost-Effectiveness

These days, quality custom printed labels no longer automatically come at such high costs. Flexographic printing, for example, is very cost-effective. After paying for the relief plates,  just think about how many are needed to be printed. The more that are printed – the more cost-effective it becomes. For instance, when printing bumper stickers in bulk, it is cost-effective to print flexographically in one or two colors, and can offer savings even with color matching over digital printing.

Flexographic Flexibility

Custom label printing with Flexo is easy – and the customer has free rein. It has a rather wide range of applications. Not only is it a viable method for printing on various types of surfaces (i.e. plastic, foil or paper); but there would then be the option to have the design printed on coupons, removable labels, stickers, or to have the labels delivered as rolls or sheets.

Flexographic Speed

It also does not take long for orders for pre-printed labels to be processed. Gone are the days when printing labels with customized designs take eons. Printing companies can now print up to 600 meters of material per minute (they would be cut to the desired sized with the use of slitting machines afterwards). Flexo also uses ink that dries fast. It reduces the total costs and allows for faster production.

Quality Results

Technology has also allowed for better looking custom-labels. Most companies using Flexo, makes use of the standard four color process but some printers make use of additional color stations for more variations.

Disadvantages of Printing Labels Online With Flexo

Companies offering custom print labels services typically use flexographic printing, mostly because it is cost-effective for both the printer and the customer. It still has its downside though.

For one, if the right printing company is not chosen to order from, the results may not always as good as, say, the lithographic process. The image resolution can sometimes not always be as great as digital printing. Still, it is considerably cheaper and the finer presses with the right printing company can produce great outcomes especially when the one operating the machine is an expert.

There is also the matter of cost. Custom labels naturally cost more than their run-of-the mill counterparts – and with good reason. Flexo printing in particular has higher initial costs; after all, there would be a need to pay for printing plates. However, it becomes more cost-effective in the long run, especially if printing a whole lot more.

Here’s a more in-depth look at the differences between digital printing and flexographic printing.

The Bottom Line

We began this discussion with the question, “what is flexography”? Now that we’ve gone through the definition and description of how it works, think about this option versus the other options that are available. All things considered, assess whether the benefits outweigh the costs. Companies like Nova Custom Label Printing offer all types of printing options, from flexo to digital to lithographic, so one can choose which option is best. In the end, if the goals are brand building and better market performance, custom label printing is one investment that absolutely has to be thought about.

Written by L. Taylor for Nova Custom Label Printing

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Sam Buttrick profile picture
Sam Buttrick
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We needed quick service for a project and Michael and his crew were able to step in quickly help with labels in a pinch. Great service!
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Andrew Stanish
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order received and they look great, thanks so much!
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Ivan Lopukhin
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Thanks again for the excellent stickers; they were really useful at the event.
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Ronald Markey profile picture
Ronald Markey
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Working with Mike at Nova is great. Super responsive, great pricing, high quality product. They will be getting our business going forward.
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Seerat Rana
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Really great experience! We needed stickers last minute for an event and they were able to do it in 3 days. Very communicative and delivered right to the hotel. Great finished product.
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Kalea Williams profile picture
Kalea Williams
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Michael was great at accommodating an extremely last minute bulk order request. They were thorough in making sure I knew what to expect when submitting my order, and everything looked perfect and my QR code stickers scanned beautifully as well. So grateful 🙏
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Thomas Benko
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Responsive, helpful, and delivers high quality products at a reasonable price.
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Nancy Nwanze
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Michael provided excellent service throughout the entire process and was extremely responsive, patient and helpful, including assisting promptly when there was an issue with the shipment. The labels were produced to a high standard, and I would be very happy to work with Nova Custom Label Printing again.
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Tania Debono
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We absolutely loved working with Nova. The whole process was streamlined, easy, and incredibly quick, especially considering how last-minute our request was. Everything was handled so seamlessly, and the final result was perfect. I almost don’t want to say how great they are because I’d rather gatekeep them for ourselves, but they truly deserve the praise. We’ll absolutely be using Nova again.
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Horyun Song
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Literal lifesaver and absolutely top of the class in customer service and communication. We had a rush order because, somehow, even the backup we had planned didn't arrive in time. At 4 pm on Friday, I was frantically calling local printing stores, and I was getting not only "No," but even scoffs. Nova picked up my call, and then we were done with all the way to proofing by 5:30 pm. The next morning, the order was delivered. Nothing short of amazing!
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